When the aircraft is flying at a high AOA, the downward moving blade has a higher resultant velocity, creating more lift than the upward moving blade. [Figure 5-51] This might be easier to visualize if the propeller shaft was mounted perpendicular to the ground (like a helicopter). If there were no air movement at all, except that generated by the propeller itself, identical sections of each blade would have the same airspeed. With air moving horizontally across this vertically mounted propeller, the blade proceeding forward into the flow of air has a higher airspeed than the blade retreating with the airflow. Thus, the blade proceeding into the horizontal airflow is creating more lift, or thrust, moving the center of thrust toward that blade. Visualize rotating the vertically mounted propeller shaft to shallower angles relative to the moving air (as on an aircraft). This unbalanced thrust then becomes proportionately smaller and continues getting smaller until it reaches the value of zero when the propeller shaft is exactly horizontal in relation to the moving air.
The effects of each of these four elements of torque vary in value with changes in flight situations. In one phase of flight, one of these elements may be more prominent than another. In another phase of flight, another element may be more prominent. The relationship of these values to each other varies with different aircraft depending on the airframe, engine, and propeller combinations, as well as other design features. To maintain positive control of the aircraft in all flight conditions, the pilot must apply the flight controls as necessary to compensate for these varying values.
Figure 5-51. Asymmetrical loading of propeller (P-factor).
Load Factors
In aerodynamics, the maximum load factor (at given bank angle) is a proportion between lift and weight and has a trigonometric relationship. The load factor is measured in Gs (acceleration of gravity), a unit of force equal to the force exerted by gravity on a body at rest and indicates the force to which a body is subjected when it is accelerated. Any force applied to an aircraft to deflect its flight from a straight line produces a stress on its structure. The amount of this force is the load factor. While a course in aerodynamics is not a prerequisite for obtaining a pilot’s license, the competent pilot should have a solid understanding of the forces that act on the aircraft, the advantageous use of these forces, and the operating limitations of the aircraft being flown.
For example, a load factor of 3 means the total load on an aircraft’s structure is three times its weight. Since load factors are expressed in terms of Gs, a load factor of 3 may be spoken of as 3 Gs, or a load factor of 4 as 4 Gs.
If an aircraft is pulled up from a dive, subjecting the pilot to 3 Gs, he or she would be pressed down into the seat with a force equal to three times his or her weight. Since modern aircraft operate at significantly higher speeds than older aircraft, increasing the potential for large load factors, this effect has become a primary consideration in the design of the structure of all aircraft.
With the structural design of aircraft planned to withstand only a certain amount of overload, a knowledge of load factors has become essential for all pilots. Load factors are important for two reasons:
1. It is possible for a pilot to impose a dangerous overload on the aircraft structures.
2. An increased load factor increases the stalling speed and makes stalls possible at seemingly safe flight speeds.
Load Factors in Aircraft Design
The answer to the question “How strong should an aircraft be?” is determined largely by the use to which the aircraft is subjected. This is a difficult problem because the maximum possible loads are much too high for use in efficient design. It is true that any pilot can make a very hard landing or an extremely sharp pull up from a dive, which would result in abnormal loads. However, such extremely abnormal loads must be dismissed somewhat if aircraft are built that take off quickly, land slowly, and carry worthwhile payloads.
The problem of load factors in aircraft design becomes how to determine the highest load factors that can be expected in normal operation under various operational situations. These load factors are called “limit load factors.” For reasons of safety, it is required that the aircraft be designed to withstand these load factors without any structural damage. Although the Code of Federal Regulations (CFR) requires the aircraft structure be capable of supporting one and one-half times these limit load factors without failure, it is accepted that parts of the aircraft may bend or twist under these loads and that some structural damage may occur.
This 1.5 load limit factor is called the “factor of safety” and provides, to some extent, for loads higher than those expected under normal and reasonable operation. This strength reserve is not something that pilots should willfully abuse; rather, it is there for protection when encountering unexpected conditions.
The above considerations apply to all loading conditions, whether they be due to gusts, maneuvers, or landings. The gust load factor requirements now in effect are substantially the same as those that have been in existence for years. Hundreds of thousands of operational hours have proven them adequate for safety. Since the pilot has little control over gust load factors (except to reduce the aircraft’s speed when rough air is encountered), the gust loading requirements are substantially the same for most general aviation type aircraft regardless of their operational use. Generally, the gust load factors control the design of aircraft which are intended for strictly nonacrobatic usage.
An entirely different situation exists in aircraft design with maneuvering load factors. It is necessary to discuss this matter separately with respect to: (1) aircraft designed in accordance with the category system (i.e., normal, utility, acrobatic); and (2) older designs built according to requirements that did not provide for operational categories.
Aircraft designed under the category system are readily identified by a placard in the flight deck, which states the operational category (or categories) in which the aircraft is certificated. The maximum safe load factors (limit load factors) specified for aircraft in the various categories are:
CATEGORY LIMIT LOAD FACTOR
Normal1 3.8 to –1.52
Utility (mild acrobatics, including spins) 4.4 to –1.76
Acrobatic 6.0 to –3.00
1 For aircraft with gross weight of more than 4,000 pounds, the limit load factor is reduced. To the limit loads given above, a safety factor of 50 percent is added.
There is an upward graduation in load factor with the increasing severity of maneuvers. The category system provides for maximum utility of an aircraft. If normal operation alone is intended, the required load factor (and consequently the weight of the aircraft) is less than if the aircraft is to be employed in training or acrobatic maneuvers as they result in higher maneuvering loads.
Aircraft that do not have the category placard are designs that were constructed under earlier engineering requirements in which no operational restrictions were specifically given to the pilots. For aircraft of this type (up to weights of about 4,000 pounds), the required strength is comparable to present-day utility category aircraft, and the same types of operation are permissible. For aircraft of this type over 4,000 pounds, the load factors decrease with weight. These aircraft should be regarded as being comparable to the normal category aircraft designed under the category system, and they should be operated accordingly.
Load Factors in Steep Turns
At a constant altitude, during a coordinated turn in any aircraft, the load factor is the result of two forces: centrifugal force and weight. [Figure 5-52] For any given bank angle, the ROT varies with the airspeed—the higher the speed, the slower the ROT. This compensates for added centrifugal force, allowing the load factor to remain the same.
Figure 5-52. Two forces cause load factor during turns.
Figure 5-53 reveals an important fact about turns—the load factor increases at a terrific rate after a bank has reached 45° or 50°. The load factor for any aircraft in a coordinated level turn at 60° bank is 2 Gs. The load factor in an 80�
� bank is 5.76 Gs. The wing must produce lift equal to these load factors if altitude is to be maintained.
It should be noted how rapidly the line denoting load factor rises as it approaches the 90° bank line, which it never quite reaches because a 90° banked, constant altitude turn is not mathematically possible. An aircraft may be banked to 90° in a coordinated turn if not trying to hold altitude. An aircraft that can be held in a 90° banked slipping turn is capable of straight knife-edged flight. At slightly more than 80°, the load factor exceeds the limit of 6 Gs, the limit load factor of an acrobatic aircraft.
For a coordinated, constant altitude turn, the approximate maximum bank for the average general aviation aircraft is 60°. This bank and its resultant necessary power setting reach the limit of this type of aircraft. An additional 10° bank increases the load factor by approximately 1 G, bringing it close to the yield point established for these aircraft. [Figure 5-54]
Load Factors and Stalling Speeds
Any aircraft, within the limits of its structure, may be stalled at any airspeed. When a sufficiently high AOA is imposed, the smooth flow of air over an airfoil breaks up and separates, producing an abrupt change of flight characteristics and a sudden loss of lift, which results in a stall.
A study of this effect has revealed that an aircraft’s stalling speed increases in proportion to the square root of the load factor. This means that an aircraft with a normal unaccelerated stalling speed of 50 knots can be stalled at 100 knots by inducing a load factor of 4 Gs. If it were possible for this aircraft to withstand a load factor of nine, it could be stalled at a speed of 150 knots. A pilot should be aware of the following:
Figure 5-53. Angle of bank changes load factor in level flight.
• The danger of inadvertently stalling the aircraft by increasing the load factor, as in a steep turn or spiral;
• When intentionally stalling an aircraft above its design maneuvering speed, a tremendous load factor is imposed.
Figures 5-53 and 5-54 show that banking an aircraft greater than 72° in a steep turn produces a load factor of 3, and the stalling speed is increased significantly. If this turn is made in an aircraft with a normal unaccelerated stalling speed of 45 knots, the airspeed must be kept greater than 75 knots to prevent inducing a stall. A similar effect is experienced in a quick pull up or any maneuver producing load factors above 1 G. This sudden, unexpected loss of control, particularly in a steep turn or abrupt application of the back elevator control near the ground, has caused many accidents.
Since the load factor is squared as the stalling speed doubles, tremendous loads may be imposed on structures by stalling an aircraft at relatively high airspeeds.
The following information primarily applies to fixed-wing airplanes. The maximum speed at which an airplane may be stalled safely is now determined for all new designs.
Figure 5-54. Load factor changes stall speed.
This speed is called the “design maneuvering speed” (VA), which is the speed below which you can move a single flight control, one time, to its full deflection, for one axis of airplane rotation only (pitch, roll or yaw), in smooth air, without risk of damage to the airplane. VA must be entered in the FAA-approved Airplane Flight Manual/Pilot’s Operating Handbook (AFM/POH) of all recently designed airplanes. For older general aviation airplanes, this speed is approximately 1.7 times the normal stalling speed. Thus, an older airplane that normally stalls at 60 knots must never be stalled at above 102 knots (60 knots × 1.7 = 102 knots). An airplane with a normal stalling speed of 60 knots stalled at 102 knots undergoes a load factor equal to the square of the increase in speed, or 2.89 Gs (1.7 × 1.7 = 2.89 Gs). (The above figures are approximations to be considered as a guide, and are not the exact answers to any set of problems. The design maneuvering speed should be determined from the particular airplane’s operating limitations provided by the manufacturer.) Operating at or below design maneuvering speed does not provide structural protection against multiple full control inputs in one axis or full control inputs in more than one axis at the same time.
Since the leverage in the control system varies with different aircraft (some types employ “balanced” control surfaces while others do not), the pressure exerted by the pilot on the controls cannot be accepted as an index of the load factors produced in different aircraft. In most cases, load factors can be judged by the experienced pilot from the feel of seat pressure. Load factors can also be measured by an instrument called an “accelerometer,” but this instrument is not common in general aviation training aircraft. The development of the ability to judge load factors from the feel of their effect on the body is important. A knowledge of these principles is essential to the development of the ability to estimate load factors.
A thorough knowledge of load factors induced by varying degrees of bank and the VA aids in the prevention of two of the most serious types of accidents:
1. Stalls from steep turns or excessive maneuvering near the ground
2. Structural failures during acrobatics or other violent maneuvers resulting from loss of control
Load Factors and Flight Maneuvers
Critical load factors apply to all flight maneuvers except unaccelerated straight flight where a load factor of 1 G is always present. Certain maneuvers considered in this section are known to involve relatively high load factors. Full application of pitch, roll, or yaw controls should be confined to speeds below the maneuvering speed. Avoid rapid and large alternating control inputs, especially in combination with large changes in pitch, roll, or yaw (e.g., large sideslip angles) as they may result in structural failures at any speed, including below VA.
Turns
Increased load factors are a characteristic of all banked turns. As noted in the section on load factors in steep turns, load factors become significant to both flight performance and load on wing structure as the bank increases beyond approximately 45°.
The yield factor of the average light plane is reached at a bank of approximately 70° to 75°, and the stalling speed is increased by approximately one-half at a bank of approximately 63°.
Stalls
The normal stall entered from straight-and-level flight, or an unaccelerated straight climb, does not produce added load factors beyond the 1 G of straight-and-level flight. As the stall occurs, however, this load factor may be reduced toward zero, the factor at which nothing seems to have weight. The pilot experiences a sensation of “floating free in space.” If recovery is effected by snapping the elevator control forward, negative load factors (or those that impose a down load on the wings and raise the pilot from the seat) may be produced.
During the pull up following stall recovery, significant load factors are sometimes induced. These may be further increased inadvertently during excessive diving (and consequently high airspeed) and abrupt pull ups to level flight. One usually leads to the other, thus increasing the load factor. Abrupt pull ups at high diving speeds may impose critical loads on aircraft structures and may produce recurrent or secondary stalls by increasing the AOA to that of stalling.
As a generalization, a recovery from a stall made by diving only to cruising or design maneuvering airspeed, with a gradual pull up as soon as the airspeed is safely above stalling, can be effected with a load factor not to exceed 2 or 2.5 Gs. A higher load factor should never be necessary unless recovery has been effected with the aircraft’s nose near or beyond the vertical attitude or at extremely low altitudes to avoid diving into the ground.
Spins
A stabilized spin is not different from a stall in any element other than rotation and the same load factor considerations apply to spin recovery as apply to stall recovery. Since spin recoveries are usually effected with the nose much lower than is common in stall recoveries, higher airspeeds and consequently higher load factors are to be expected. The load factor in a proper spin recovery usually is found to be about 2.5 Gs.
The load factor during a spin varies with the spin characteristics of each aircraft,
but is usually found to be slightly above the 1 G of level flight. There are two reasons for this:
1. Airspeed in a spin is very low, usually within 2 knots of the unaccelerated stalling speeds.
2. An aircraft pivots, rather than turns, while it is in a spin.
High Speed Stalls
The average light plane is not built to withstand the repeated application of load factors common to high speed stalls. The load factor necessary for these maneuvers produces a stress on the wings and tail structure, which does not leave a reasonable margin of safety in most light aircraft.
The only way this stall can be induced at an airspeed above normal stalling involves the imposition of an added load factor, which may be accomplished by a severe pull on the elevator control. A speed of 1.7 times stalling speed (about 102 knots in a light aircraft with a stalling speed of 60 knots) produces a load factor of 3 Gs. Only a very narrow margin for error can be allowed for acrobatics in light aircraft. To illustrate how rapidly the load factor increases with airspeed, a high-speed stall at 112 knots in the same aircraft would produce a load factor of 4 Gs.
Chandelles and Lazy Eights
A chandelle is a maximum performance climbing turn beginning from approximately straight-and-level flight, and ending at the completion of a precise 180° turn in a wings-level, nose-high attitude at the minimum controllable airspeed. In this flight maneuver, the aircraft is in a steep climbing turn and almost stalls to gain altitude while changing direction. A lazy eight derives its name from the manner in which the extended longitudinal axis of the aircraft is made to trace a flight pattern in the form of a figure “8” lying on its side. It would be difficult to make a definite statement concerning load factors in these maneuvers as both involve smooth, shallow dives and pull-ups. The load factors incurred depend directly on the speed of the dives and the abruptness of the pull-ups during these maneuvers.
Pilot's Handbook of Aeronautical Knowledge (Federal Aviation Administration) Page 23
