The Collins Class Submarine Story

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The Collins Class Submarine Story Page 7

by Peter Yule


  ties of building in Australia as a way of ensuring better long-term

  support for the new submarines. About a month after he became

  project director he gave Bill Rourke a presentation on the strategy

  for the project and he recalls that: ‘As I began to make a strong

  argument for an Australian build (largely based on the Oberon

  logistic experience) he politely terminated the presentation and

  said “demonstrate to me the merits of building in Australia”.’

  White agreed this was a wise direction as it disciplined the project

  team into ‘doing its research thoroughly and developing cogent

  arguments for every aspect of the project before engaging the

  approval process’.

  While the fundamental requirements for the new submarine –

  size, range, propulsion – were being developed by the project

  office and debated through the various defence committees, the

  specifications for the combat system were undergoing a dif-

  ferent gestation process. At the SWSC the talk over beers at

  the end of a long day was often about the ideal submarine

  combat system. Encouraged by their success with the Oberon

  upgrade, staff at the centre scoffed at the mundane technology

  on existing submarines and dreamed of designing the world’s best

  combat system. While they believed they were only anticipating

  technological developments, others thought their vision took on

  elements of fantasy that were never fully removed from the formal

  requirements.7

  Rick Neilson recalls that when he and Andrew Johnson heard

  about the new submarine project in about 1980, they immedi-

  ately said: ‘Whatever boat we buy, we don’t want the combat

  system that it will have in it.’ This prompted them to brief Ian

  MacDougall, the commander of the submarine squadron, on their

  vision of the combat system for the new submarine. Flushed with

  confidence from the success of the Oberon update, they felt they

  knew what the next generation combat system should be like.

  It would not be purchased ‘off the shelf’ – they knew what was

  T H E N E W S U B M A R I N E P R O J E C T

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  available and none matched what they had done with the Oberons,

  let alone their vision of the future.

  In the early 1980s it was revolutionary to think of the com-

  bat system separately – the combat system had been standard

  equipment in the Oberons. Andrew Johnson, Rick Neilson and

  the team at the SWSC were not interested in the selection of the

  submarine hull and thought no submarine builder would provide

  them with the combat system they wanted, so they broke the two

  things apart. By the time the acquisition strategy was put together

  in 1982 it was clear that the platform and the combat system

  were two different things – they should be developed and built

  separately and then integrated.

  The new Oberon combat system worked well but had a wide

  variety of displays, consoles and software, and the control room

  was crammed with black boxes that could not talk to each other.

  It had seven different types of display, seven different processors

  and seven different languages. Spares for all the displays and pro-

  cessors could not be carried on board and training was extremely

  complicated.8

  Andrew Johnson was the development leader and conceived

  the idea of using common consoles, common processors and a

  common language to avoid these problems. Instead of a central

  mainframe computer performing all the data analysis, the new

  system would use a data bus to distribute information to a num-

  ber of computers, each of which would be capable of acquiring

  and processing information from any of the submarine’s sensors –

  what was known in the computer jargon of the time as distributed

  architecture.

  The submarine operators at the SWSC and at the project office

  quickly seized on this vision. Peter Briggs recalls that they began

  giving a series of good lunches at HMAS Watson for the various

  combat system makers and told them of their ideas for the new

  system. ‘They all shook their heads and said it couldn’t be done.’9

  Despite the scepticism of those who would be asked to build it, the

  concept of a fully integrated combat system with distributed archi-

  tecture became part of the requirements for the new submarine.

  The attitude of the submariners, inspired by the Oberon update,

  was: ‘We don’t want yesterday’s system. We want tomorrow’s!’

  In 1981 Captain Orm Cooper was the director of naval

  weapons design, and recalls that one thing that particularly

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  T H E C O L L I N S C L A S S S U B M A R I N E S T O R Y

  worried him with the new combat system specifications was Peter

  Briggs’ insistence that it be able to assimilate and correlate up to

  1000 contacts simultaneously, and reduce them to the six most

  threatening contacts. This demanded enormous data processing

  power and was a major technical challenge, but Briggs always

  postulated sitting off the straits of Malacca where the submarine

  had to know what was going on when there were ships and boats

  everywhere.

  The requirements that emerged from the combined efforts of

  the various groups over several years and were issued in February

  1983 were for a large submarine with a range of 10 000 nautical

  miles; submerged endurance of 10 weeks; an indiscretion rate and

  noise signature significantly better than the Oberons; 25–30 per

  cent faster; better availability for operations; cheaper, quicker and

  less frequent refits; and a modern combat system.

  But where were the new submarines to be built? At Vickers’

  yards at Barrow alongside the Royal Navy’s mighty nuclear sub-

  marines? At another European shipyard? At one of Australia’s

  historic naval dockyards, Cockatoo Island or Williamstown? And

  how would they be built? By the traditional craft methods of

  Vickers at Barrow or Electric Boat at Groton, Connecticut? Or

  with the new modular construction techniques being developed

  by European submarine builders? And would Australian indus-

  try be tossed a few crumbs off the table or did the project offer

  genuine potential for industrial regeneration and technological

  progress? The surprising answers that were developed to these

  questions came from an even more surprising source – a little-

  known and now forgotten engineering company, headed by a

  German described as ‘the most difficult man you will ever meet’10

  and an Australian engineer with expertise in falling bridges and

  offshore oil platforms.

  C H A P T E R 5

  ‘We can’t build submarines, go away’:

  Eglo Engineering and the submarine

  project

  The story of the Collins class submarines is full of larger than

  life characters, but none more so than the inimitable Hans Ohff –

  fiery, dedicated, dogmatic and brilliant, he played a little-known

  but critical role in the birth of the project, before returning to cen-

  tre stage as the manag
ing director of the Australian Submarine

  Corporation in the project’s most controversial phase. Hans Ohff

  grew up near Hamburg and came to Australia in 1967 after train-

  ing in engineering and economics. During his engineering training

  he did a full apprenticeship in marine engineering and when he

  signed up to come to Australia ‘for the adventure’ on a £10 fare

  he was accepted on the basis of his tradesman’s certificate rather

  than his university qualifications, which were not recognised in

  Australia.1

  Ohff got a job with Eglo Engineering Services counting nuts

  and bolts in their workshop in Sydney. Eglo had been founded in

  about 1952 by Eric Glowatsky and became a public company in

  1966, when it had about 300 employees.

  Hans Ohff moved to Melbourne to become Eglo’s chief esti-

  mator and procurement manager, working on the Shell refinery

  at Corio and building oil and gas platforms for Bass Strait. Eglo

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  T H E C O L L I N S C L A S S S U B M A R I N E S T O R Y

  received an enormous boost when it won the contract to do the

  mechanical installation for the world’s largest copper mine on

  Bougainville. The job was bigger than the company several times

  over, but it was completed successfully and the profits from that

  one job were greater than the shareholder equity in the firm.

  Hans Ohff became engineering manager of Eglo in 1972 at

  the age of 31, with overall technical responsibility for the group.

  Two years later the company’s major competitor ‘fell down with

  the lower Yarra Bridge’, leaving Eglo as the leading mechani-

  cal engineering contractor in Australia. In 1979 turnover was

  $46 million and the annual report noted that: ‘The principal

  activities of the Group centre around the engineering and fabrica-

  tion of production platforms for companies engaged in offshore

  oil and gas production and onshore petroleum production, the

  petrochemical industry, materials handling pipelines, the mining

  industry, near shore marine structures such as jetties and loading

  terminals as well as extensive workshop fabrication of such items

  as cranes, marine barges, drilling platforms, pressure vessels, steel

  tanks, heat exchangers and condensers.’2 During the late 1970s

  and early 1980s the company built all the Bass Strait platforms for

  Esso-BHP and many other projects in the minerals and petroleum

  sector. Its achievements were capped in 1982 when Eglo was voted

  the ‘most successful public company in Australia’.

  Eglo was one of the first major Australian companies that

  sought to circumvent the rigidities of the Australian industrial

  relations system. Union demarcation disputes caused continuing

  problems during oil platform construction and Ohff decided there

  should be no more than 300 workers on any one job to restrict

  union problems. Consequently, Eglo established a new yard at

  Osborne near Port Adelaide to build a variety of marine structures

  including ships. Supported by the South Australian government,

  Eglo sought to limit the number of unions at the new yard and

  worked with the unions to introduce more flexible working meth-

  ods. At an Arbitration Commission hearing, evidence was given

  that the

  South Australian Government had a deliberate policy to

  prove that ship building can be done along modern

  engineering lines with modern engineering techniques, and at

  the Osborne site the State Government was trying to show

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  that it could be done. Instead of building a ship on

  conventional lines in a shipyard, the work at the Osborne site

  was showing that you can take a heavy engineering

  establishment and build a ship.3

  The site was later to expand into that which built the Collins class

  submarines. It was an Australian pioneer of novel shipbuilding

  techniques and more flexible working arrangements.

  As the 1970s resources boom faded in the early 1980s Hans

  Ohff realised that future work for Eglo Engineering lay beyond

  the resources sector. It was then the British Vickers company

  approached Eglo to assist with the feasibility study for the

  next Australian submarine. Hans Ohff, always fascinated by

  submarines, quickly became enthusiastic about Eglo becoming

  involved in building them. However, he concluded that Vickers did

  not want to build in Australia but at most to assemble imported

  submarine ‘kits’ at Cockatoo Island or send some Australian com-

  ponents to Britain.

  But Hans Ohff was convinced that submarines could be built in

  Australia. Often angered by Australian insecurity and reluctance

  to take on big projects, Ohff was sure all the capabilities were

  present and proof was all that was needed. As he says, ‘I was

  innocent enough to believe that we would be capable of doing

  it, but once you’re in it you curse yourself for being so stupid

  in taking it on’. He saw the submarine project as providing a

  massive contract for his company but, beyond this, as revitalising

  Australia’s manufacturing industry.

  Eglo was an Australian listed stock and had majority Aus-

  tralian ownership but was partly owned by a German company,

  and with Hans Ohff as its public face it was widely regarded as

  German. Ohff felt it needed an Australian image, so he recruited

  Dr John White from Woodside Petroleum. White had ‘a good

  engineering brain and very clear thought processes’ and Ohff

  approached him to run a campaign to build the new submarines

  in Australia, with Eglo as the prime contractor.

  John White had trained in civil engineering at the University

  of Adelaide before working at the federal Department of Works,

  where he was a structural engineer on projects like the Black

  Mountain telecommunications tower and the Casuarina Hospital

  in Darwin. He was involved in the investigation into the collapse

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  T H E C O L L I N S C L A S S S U B M A R I N E S T O R Y

  of the West Gate Bridge in Melbourne, and then began studying

  the engineering of deep water off-shore platforms. There had been

  some structural failures in the North Sea rigs due to buckling of

  steel plates under large loads. Observing that the legs of offshore

  platforms were not dissimilar to submarine hulls, he went to the

  Naval Construction Research Establishment at Dunfermline to

  study the construction of submarines.

  White returned to work for Woodside Petroleum after finish-

  ing a PhD at Cambridge in 1977. He supervised the design and

  construction of the North Rankin A platform and then built a

  flare tower for Eglo Engineering at its new yard at Osborne on

  the Port River. By the early 1980s White felt that the Woodside

  project was finishing its exciting phase and he was receptive to

  Hans Ohff’s invitation to come to Eglo at a time when the end of

  the resources boom had left engineering in recession.

  John White and Hans Ohff began to lobby for the subma
rines

  to be built in Australia, talking with federal and state governments,

  industry, unions, the navy – to anyone who would listen and to

  many who would not. They argued that Australia had built off-

  shore platforms such as the flare tower for Woodside, with large

  diameter legs able to withstand sea pressure at 125 metres. It could

  build submarine hulls with the same skills and technology, which

  would create many jobs and lead to the acquisition of important

  new technologies.

  Eglo realised that its vision could be achieved only in partner-

  ship with a British or European submarine designer. In the early

  1980s there were only seven companies in the world with the

  skills to design and supervise the construction of submarines

  in Australia.4 Ohff was sceptical of Vickers’ commitment to

  Australia, and its ties to Cockatoo Island would see little work

  for Eglo. He feared naval traditions would favour Vickers so he

  and John White went to Europe to manufacture a competition in

  partnership with the submarine builder most likely to help them

  beat the British.

  They looked at all the contenders: Vickers in Britain, Kockums

  in Sweden, HDW and Thyssen in Germany, the Rotterdam Dock-

  yard in Holland and Chantiers Dubigeon in France. HDW gave

  them little recognition; there was more interest from Thyssen, yet

  they felt that HDW probably had the best submarines. It also had

  experience of technology transfer through its Turkish and Indian

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  projects. Ohff and White were intrigued by the Swedes. They had

  known little about them before the visit, but were impressed by

  their good English, engineering skills, technical innovation, hon-

  esty and general likeability. The Dutch had the only submarine

  that approached compliance with the Australian requirements,

  but it was hard to build and expensive. Ohff and White felt Vickers

  treated them with complete disdain, despite their archaic facilities

  and union-dominated yards.

  Ohff and White decided that pro-British sentiment in Australia

  and a lingering anti-German feeling would prevent the Germans

  beating Vickers in a head-to-head contest, so they decided that

  Eglo should try to create a viable, if unlikely, third competitor.

  Consequently, they continued talking with the Swedes, and pro-

 

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