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Renovation 4th Edition

Page 39

by Michael Litchfield


  next course of shingles. If there are corner

  aroundanailshank.Thenhammerdownonthe

  boards, snap chalklines between them to mark

  tool’shandleuntilthehookcutsthroughthe

  shingle courses, and off you go.

  shank.Toavoiddamagingthereplacementshin-

  However, if there are no corner boards, weave

  glesasyoudrivethemintoplace,holdascrap

  shingles at the building corners, alternating shin-

  blockundertheshinglebutttocushionthe

  gle edges every other course. This requires more

  skill and patience than just butting shingles to

  hammerblows.

  trim boards but produces corners that are both

  handsome and weathertight. Weave the corners

  first, then nail up the shingles in between.

  Because the starter course overhangs the bottom

  of the sheathing 1⁄2 in. to 1 in., measure down

  Fit shingles closely to window and door cas-

  that amount at each corner, using a laser level to

  ings. The top of the shingle course under a win-

  establish level. After establishing the correct

  dowsill should butt squarely to the sill. Because

  exposure, as described above, shingle up each

  this course needs to be shortened and will be

  corner. As you work up the wall, snap a chalkline susceptible to splits, caulk the back sides. It’s also

  from corner to corner to line up shingle butts.

  wise to caulk the shortened top course of shingles

  As you did on the first course, offset the verti-

  under the eaves. Ideally, the tops of those shin-

  cal shingle joints at least 11⁄2 in. between succes-

  gles will also be protected by a rabbeted-out or

  sive courses. If you have a partner, you’ll find it

  built-up frieze, as shown on p. 161.

  easier if each of you works from a corner toward

  If you need to angle-cut shingle butts for use

  the middle. Only the last shingle will need to

  P R O T I P

  along gable-end walls and dormers or need to

  be fitted.

  angle-cut shingle tops to fit under rake trim, use

  Clapboards have a planed,

  an adjustable bevel to capture the roof angle and

  smooth front side and a rougher

  transfer it to shingles. Such angle cuts are best

  back side. using 100-grit sand-

  made all at once, on the ground, using a table-

  paper, lightly sand the smooth

  saw. To notch shingles around windowsill ears

  side to help finish coats of paint

  and the like, use a cordless jigsaw. Finally, leave a

  adhere, even if the clapboard

  1⁄2-in. to 1-in. gap beneath dormer-wall shingles

  is preprimed.

  and adjacent roofing; otherwise, shingles resting

  directly on roofing can wick moisture and rot

  (see p. 89).

  InStAllIng ClAPBOARDS

  The following discussion assumes that you’ve

  read this chapter’s earlier sections on layout and

  that you’ve installed door and window flashing,

  building paper, and exterior trim. It also assumes

  that the building has corner boards that you can

  When you weave the corners first, leveling the shingle

  courses in between is largely a matter of snapping

  chalklines between shingle butts at either end of the wall.

  If you snap the chalkline slightly high, as shown, the

  shingle butts will cover the chalk.

  Exteriors

  167

  Rain-Screen Walls

  In humid regions where housewrap and back-primed siding are not enough to pre-

  vent rotted siding, some builders have retrofitted rain-screen walls to remedy paint

  failure and soaked sheathing. Basically, rain-screen walls employ furring strips to

  space clapboards out from the building paper, allowing air to circulate freely behind

  the siding and dry it out. the reasoning is sound, and field reports are encouraging.

  As sensible as this solution is, it’s not for every renovation. Rain screens require

  careful detailing and a skillful crew. For example, if furring strips raise the siding

  roughly 3⁄8 in., existing trim needs to be oversize already (5/4 stock) or built up to

  compensate for the increased thickness of siding layers. Another option: home

  Slicker® or Cedar Breather, a thin layer of nylon mesh, keeps siding off the

  building paper.

  Rain-screen walls allow air to circulate behind the siding

  and encourage drying. Here, thin wood furring strips

  raise the siding above the building paper; each strip is

  centered over a stud.

  As with any horizontal siding, level

  clapboard courses. The corner board will be

  trimmed flush with the bottom courses of

  siding after the two adjacent walls have

  been sided.

  Note the rain-screen corner stop. These clapboards were too thin

  (7⁄16 in., butt end) to miter, and the builder didn’t want corner

  boards. So a clever carpenter fashioned this corner stop using his

  tablesaw. The stop legs are the same thickness as the furring

  strips affixed to the wall studs. To avoid splits, the corner stop

  was predrilled and attached with stainless-steel screws.

  A layer of nylon mesh over the building paper allows

  better air circulation under wood shingles and siding.

  The mesh and building paper overlay the cap

  flashing.

  168 Chapter 7

  the Science of nailing Clapboards

  zzzzzz Clapboard Details

  Even though nailing up clapboards isn’t rocket science, four carpenters will give

  51/4 in.

  you five opinions on how to do it. here’s what you need to know:

  actual width

  

  (1x6 clapboards)

  Stud center

  nail roughly 11⁄4 in. from the bottom so nails don’t pierce the upper edge of

  the clapboard underneath, especially if you’re installing 1x8 or wider clapboards.

  6-in.-wide

  Wide clapboards are more likely to split if they are inadvertently nailed at top

  building paper

  and bottom.

  splines behind

  

  joints

  nail clapboards to stud centers. For guidance, snap vertical chalklines on

  the building paper over the stud centers; offset the clapboard butt joints by at least

  Nails barely

  32 in. lined-up nails look better, especially if you’re using a clear finish.

  above top of

  

  clapboard below

  If you’ll be painting the clapboards, take note. Carpenters set nails; painters

  fill and paint them. Setting nails makes painters cranky, and if there are 1,000 to

  4-in. exposure

  set, painters will miss some.

  Nails long enough

  to penetrate

  framing

  butt the clapboards to. Otherwise, the clapboard

  Sheathing

  corners will require compound-miter joints,

  Position clapboard joints over stud centers.

  which require a fair amount of work and skill.

  For the most weathertight joints, bevel-cut ends.

  Materials. Clapboards are a beveled siding

  Note: For clarity in this drawing, building paper

  milled from re
dwood, red cedar, or spruce; for

  between clapboards and sheathing isn’t shown.

  best results, use Grade A or better. Preprimed

  finger-jointed clapboards, made from shorter

  lengths of high-quality wood, are a cost-effective

  alternative. Clapboards come in varying widths

  and thicknesses, but all are nominally 1-in.-thick

  P R O T I P

  boards that have been planed down. Thus, a

  1x6 is actually 3⁄8 in. thick (at the butt) by 51⁄4 in.

  wide; a 1x8 is actually

  If painted

  1⁄

  clapboards outside

  2 in. by 71⁄2 in., and so

  on. Traditional clapboards come in varying

  kitchens and bathrooms chroni-

  cally peel, excess interior mois-

  lengths, whereas finger-jointed products are

  ture may be migrating through

  manufactured in 16-ft. lengths; all are sold by

  the siding. Add an exhaust fan,

  the lineal foot.

  and drive plastic shims under

  To estimate the amount you need, calculate

  clapboards in the affected

  the square footage of your walls, less window and

  area so moisture can exit. It’s

  door openings. Then consult the table on p. 170,

  worth a try.

  which assumes 1⁄2 in. of overlap for 1x4 clap-

  boards and 1-in. to 11⁄4-in. overlap for all other

  sizes. It also factors in 5% waste. Order prep-

  rimed (or prestained) clapboards. Prepriming

  seals out moisture, saves tons of time, and keeps

  the job moving. You will need a small amount of

  primer on hand to touch up newly cut ends.

  Nails. Buy 5d stainless-steel, ring-shank siding

  nails, whether you’re painting the clapboard or

  not. Stainless-steel nails cost four to five times as

  Clapboards and other horizontal lapped sidings are less

  much as galvanized nails, but it’s worth the peace

  likely to cup if nailed to stud centers—indicated here by

  of mind. Galvanized nails are fine 99% of the time,

  the vertical red chalkline. Install strips of building paper or but if the coating breaks off, the nail will rust.

  waterproofing membrane behind joints to keep water out. Moreover, the tannins in cedar and redwood can

  chemically react with galvanization, which can

  cause staining. Same with galvanized staples. For

  every 1,000 lin. ft. of siding, buy 5 lb. of 5d nails.

  Exteriors

  169

  installation. It’s worth repeating: Standard clap-

  board exposure is 4 in. for 1x6 clapboards (actual

  Factory-Finished Siding

  width, 51⁄4 in.), but you may want to vary that

  exposure by 1⁄4 in. or less between courses to help

  If you’re thinking of installing cedar or fiber-cement siding, consider having it

  align the clapboards with the window and door

  factory finished. You can choose virtually any color, have paint applied uniformly to

  casings.

  all sides of the siding in a dust-free setting, then have it delivered ready to install.

  The first course of clapboards typically sits

  You’ll only have to make occasional touch-ups and seal cut ends, cutouts, and such.

  atop a water table. First, flash the top of the

  the price for the whole labor-saving operation is often less than it would cost you

  water table with metal drip-edge to prevent rot.

  to pay someone to paint it, and finishes routinely come with a 25-year warranty

  To establish the correct pitch for that first course,

  against paint failure.

  rip a 11⁄4-in.-wide beveled starter strip from the

  A lumberyard or paint manufacturer should be able to recommend a factory fin-

  top of a clapboard. (Save the 4-in.-wide bottom

  isher. this recommender can help specify the siding materials and the particulars of

  waste rip for the top of a wall.) Tack the strip

  the paint job, including price, and will be a valuable ally in the unlikely event that

  atop the water table, and you’re ready to nail up

  you need to make a claim on the warranty. Regarding specs, wood siding usually

  the first course. The water table may not be level,

  gets an alkyd oil primer to prevent bleed-through, and fiber-cement siding gets

  but that’s OK; it’s better to avoid a noticeable gap

  primed with latex. For all siding types, there are acrylic-latex finish coats.

  between a level first course and an off-level water

  In addition to its durability, factory-finished siding is predictable. the cost of a

  table. In that case, take pains to level the second

  job is based solely on the amount of siding being painted and the number of coats.

  and all successive courses.

  Start at one corner board and work all the

  You won’t pay more if your house has one story or three because there’s no painters’

  way across the wall, nailing clapboards to each

  scaffolding required. And the caveats are relatively minor. to minimize retouching,

  stud center they cross. Use only one nail at each

  installers must take great care when handling the siding. new cuts must be painted

  stud crossing, locating nails just above the top of

  immediately after cutting so moisture doesn’t enter the dry siding. And color-

  the clapboard below, as shown on p. 169. (If you

  matched siding nails are slightly more expensive. But pay attention to the details,

  nail through the clapboard below, you’ll split its

  and you may not need to paint again for a quarter century.

  thin, tapered edge.)

  All butt joints should be square and centered

  over a stud so that the ends of both boards can be

  securely nailed. Remember to stagger joints by at

  least 32 in. To further weatherproof the joints,

  back them with strips of building paper; the

  paper overlaps the top of the clapboard beneath

  by 1⁄2 in.

  zzzzzz homemade Clapboard gauge

  For clean, square cuts, rent or buy a 10-in.

  sliding miter saw with a 40-tooth or 60-tooth

  carbide-tipped blade. And be prepared to recut

  joints. When fitting the second board of a butt

  joint, leave it a little long until you’re satisfied

  with the joint. If it isn’t perfectly square on the

  first try, you’ll have excess to trim.

  When butting clapboards to corner boards

  and jamb casings, use the homemade gauge

  shown at left. Using the gauge to hold the clap-

  Scribe

  Clapboard needed

  this line.

  to cover 100 Sq. Ft.

  CLaPboaRdSizE

  LinEaLFEET

  1x4

  

  440

  1x6

  

  280

  To fit clapboards closely to jamb casing,

  1x8

  

  200

  make a gauge from 1-in. stock. Slip the gauge

  1x10

  

  160

  over the clapboard, slide it next to the casing,

  and mark the casing edge onto the clapboard.

  170 Chapter 7

  board tight to the trim, scribe the cut-off line

  with a utility knife. Never fit clapboards so tightly

  to the casing t
hat you need to force them into

  place. If you cause window jambs to bow in,

  sashes might bind. Where top courses abut the

  underside of eave or rake trim, rabbet or build

  out the trim to receive the top edges of the clap-

  boards, as illustrated on p. 161. Caulk all build-

  ing joints well with latex acrylic or urethane caulk

  before nailing up the top course of clapboards.

  Fiber-Cement Siding

  One of the first engineered building materials,

  fiber-cement (FC) siding has been around since

  the 1940s. It fell out of favor after one of its com-

  ponents, asbestos, was found to be a carcinogen.

  However, new fiber-cement products are asbestos-

  free, consisting of cellulose fiber (wood pulp),

  sand, and portland cement. Available in a wide

  range of sizes and textures, fiber-cement products

  now include trim boards, clapboard siding, and

  panels manufactured to simulate wood-shingle

  Because fiber-cement siding and trim

  courses. All can be factory-finish painted in the

  stock are thin and brittle, carry planks

  after it’s been notched or cut out, a fiber-cement

  color of your choice.

  on edge to avoid cracking them. It’s

  clapboard is likely to snap if handled incorrectly.

  also advisable to have two workers

  Managing the silica dust created by cutting

  Most fiber-cement clapboards don’t taper and

  handling planks, especially when

  fiber cement continues to be the workplace issue, are rather thin—typically 5⁄

  cutouts further weaken them.

  16 in. thick. That they

  but better respirators, eye protection, and power

  don’t taper is something of an advantage, however,

  saws with integral dust catchers have made FC

  because it creates a triangle of open space behind

  much safer to work with. Fiber-cement siding

  each course’s overlap through which air can cir-

  paints like a dream, is impervious to insects and

  culate and keep things dry. Consequently, it’s not

  rot, and won’t burn. Once installed, it is stable,

  essential that you install FC boards over a rain

  durable, and virtually maintenance-free. More-

  screen. Fiber-cement clapboards typically overlap

  P R O T I P

  over, it’s about one-third the cost of red cedar.

  the board below by 11⁄4 in., so nail each clapboard

  Given the declining quality and availability of

  about 1 in. below its top edge so nail heads will

  lumber—and the energy required to ship huge

 

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