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Renovation 4th Edition

Page 86

by Michael Litchfield

materials to help customers assemble and install

  cabinets, including videos, step-by-step photo

  As the front baskets of these Hafele® units

  pull out and swivel 90°, the back baskets

  broadsheets, online help, phone support, and the

  move into the cabinet opening so they can

  infamously minimal pictographs shipped with

  be accessed.

  every IKEA order.

  Because IKEA has such thorough installation

  instructions, it makes little sense to duplicate

  them here. So the comments and the photos

  below are one person’s experience with the IKEA

  process—or, rather, four people’s experiences

  because My Beloved and I corralled a pair of

  friends to help us assemble the cabinets one

  weekend. So here are 12 things four people

  learned that I hope will be useful if you are think-

  ing of doing likewise.

  Pots, pans, and lids jumbled in pull-out drawers

  invariably get mixed up. This two-tiered

  cookware organizer by rev-a-Shelf® holds up

  preliMs

  to seven lids and is sturdy enough for cast-iron

  cookware.

  1. IKEA’s kitchen design service is a great deal.

  For roughly $150, a representative will come to

  your house, measure the kitchen, recommend

  different cabinet configurations, and work up a

  materials list and estimate. Some of that $150 fee

  will be applied toward the purchase, if you decide

  to buy. The service also generates a set of detailed

  368 chapter 13

  INSTALLINg IKEA cABINETS

  1. Before installing cabinets, survey walls and floors.

  2. IKEA wal cabinets hang from a leveled metal suspension

  Note out-of-level floor sections, out-of-plumb wall

  rail. cut it to length and screw it to every stud it crosses.

  areas, and low spots that may need to be shimmed. Mark

  Where the rail crosses low spots of more than 1⁄4 in., insert

  stud locations. Working from your kitchen layout, mark a shims between the wal and the rail so the rail stays straight.

  level line indicating the top of wall cabinets and then a

  When the rail is secure, slide mounting-bolt heads into the

  lower line indicating the height of the suspension rail.

  suspension rail. The bolts slide freely so you can align them

  to predrilled holes in the backs of the wall cabinets.

  3. The job will go more smoothly if you get help hanging 4. Once cabinet faces are aligned, use quick-release

  5. The insides of IKEA cabinets have

  wall cabinets. If you have a corner cabinet, hang that one

  clamps to draw adjacent cabinets together. clamp jaws

  predrilled holes. Depending upon the

  first. As one person supports each cabinet, the other

  should be cushioned or shimmed to avoid marring the

  cabinet door you buy, drill through

  person slides the mounting bolts until they stick through

  cabinets. (Note the mounting hardware to the right of

  the second or fourth holes from the

  holes in the cabinet back. Inside the cabinet, fit a small

  the clamp.)

  top and bottom, using a 3⁄16-in. bit.

  metal plate and nut over each bolt. Tighten nuts loosely so

  Drill through adjacent cabinet sides

  you can level and adjust each cabinet. Shim cabinet

  as shown, insert the connection

  bottoms so they line up to adjacent cabinets.

  screws into the holes, tighten them to

  join the cabinets, and remove the

  clamps. When you’ve joined all the

  cabinets, tighten all the mounting

  nuts that secure cabinets to the

  suspension rail.

  6. To attach doors, insert cup hinges (aka European

  . . . receiving hinge parts screwed into predrilled holes

  hinges or german hinges) into the predrilled holes in the

  along the insides of the cabinets. Hinges can be adjusted

  door frames. These hinges attach to . . .

  in three directions so that doors sit flat to cabinets and

  align to adjacent doors.

  kitchens and baths

  369

  floor plans and elevations of the kitchen, which

  nets take up a lot of room. Thoroughly vacuum

  are invaluable if, say, you buy the countertop sep-

  the site before the shipment arrives, especially if

  arately or hire a contractor to install the cabinets. you’ve been renovating. IKEA cabinets’ melamine

  surface can be scratched or chipped by grit, stray

  2. Speaking of which, IKEA will, for a fee,

  nails, and the like.

  install the cabinets—but only if IKEA assembles

  them, too. In other words, you can’t save money

  at hoMe With ikea

  by building the cabinets and having IKEA

  install them.

  5. Once the IKEA shipment arrives, scrutinize

  3. If there is an IKEA outlet reasonably close,

  the master shipping list to be sure everything’s

  pick up the cabinets yourself. Shipping is expen-

  there. Because boxes are large and heavy, this is

  sive: A friend in Maine paid $127 for an Akurum

  another two-person job. Contact IKEA immedi-

  cabinet . . . and an additional $124 to have it

  ately if anything’s missing.

  shipped. If you do pick up the cabinets, get a

  6. Open each box and check its contents

  friend or two to help: Unassembled cabinets are

  against the parts list enclosed—usually part of an

  heavy and their boxes are unwieldy.

  unstapled set of instruction sheets with picto-

  4. Don’t order cabinets until you’re almost

  graphs. For us, everything was there. By the way,

  ready to install them. Even unassembled, cabi-

  the customer service areas of IKEA stores typi-

  cally have bins of miscellaneous assembly hard-

  ware, free for the taking, if you’re short a part.

  7. Keeping track of a kitchen’s worth of parts

  takes meticulous organization. Because IKEA

  assembly hardware is uniform, we assembled all

  like parts in plastic zip-top freezer bags, labeled

  them, and put them someplace safe. The large

  hardware elements, such as drawer slides, we

  grouped in smaller cardboard boxes. Leave the

  melamine panels for each cabinet in its shipping

  box until you’re ready to assemble the cabinet.

  Tempting though it may be, do not throw out the

  large boxes.

  Dividing the chores is the best way to Installing base cabinets starts with a review of wall and

  install cabinets in a cost-effective

  floor conditions—including the high point of the floor.

  and timely manner. Most of us are

  Measure up 45⁄16 in. from that high point, and run a level

  capable of assembling cabinets and

  line around the room. This line represents the top edge of

  installing interior hardware such as

  a wall strip screwed to each stud it crosses; the wall strip

  drawer glides. Installing cabinets is a

  supports the backs of base cabinets.

  somewhat more difficult task,

  depending upon how irregular walls

  and floors are.

  Lining up and levelin
g base cabinets

  is easier than hanging wall cabinets:

  The wall strips already align cabinet

  backs, adjustable plastic feet can

  Here, the carpenter notes the location of stub-outs for the

  be screwed up or down to adjust

  kitchen sink drain and supply pipes. He will transfer those

  cabinet fronts, and you’re not

  locations to the back of the sink cabinet and cut holes

  fighting gravity.

  before installing the sink cabinet.

  370 chapter 13

  d-day

  12. Hiring pros to install the cabinets is not a

  bad idea if you’re pressed for time or not all that

  8. Invite friends and make a weekend of

  comfortable doing it. Aligning cabinets takes skill

  assembling the cabinets. It’s possible for a handy

  and patience. You can also leave some of the

  couple to assemble a kitchen’s worth of cabinets

  more complicated IKEA hardware for them to

  in two days, but it’s easier to maintain momen-

  assemble, such as the sliding shelf mechanism

  tum with more bodies. If one member of the

  that pulls out of a corner cabinet.

  party has a good collection of tools or has assem-

  PS: A year later the cabinets are operating

  bled IKEA cabinets before, all the better.

  smoothly and look new. IKEA cabinet hardware

  has some great options, including drawer divid-

  9. Allow plenty of room for assembly and stor- ers that keep even wide drawers well organized

  age once each cabinet is completed. Flattened

  and bumpers that prevent drawers and doors

  shipping boxes make an excellent assembly

  from ever slamming shut.

  area, protecting both your floors and the

  melamine surfaces.

  10. Keep cool. The pictographs showing

  Countertops for

  installation are minimal, but if you study them

  Kitchens and Baths

  carefully you’ll find the details are there. More

  Most materials in this section require special

  than once I was sure IKEA had screwed up when training and equipment for installation. In fact,

  panel holes didn’t line up. But after revisiting the

  solid-surface and stone-polymer countertop mak-

  instructions and conferring with my friends—

  ers will sell counter stock only to certified fabri-

  until one of us had an aha moment—the assem-

  cators. Some materials, such as plastic laminates,

  bly was always correctly machined. Typically, a

  can be successfully installed if you’re handy. But,

  panel had to be flipped 180°.

  as you’ll see, desirable details, such as wrapped

  11. Never force things. Every bolt or screw

  front edges and integral backsplashes (no seams

  has its place, so if it isn’t fitting, revisit the

  to leak!), are best fabricated in a pro shop. All in

  instructions. Likewise, resist the temptation to

  all, it’s smarter to choose a reputable installer

  redrill a hole that displeases you. And when tight- than to try installing a countertop yourself. Tile

  ening screws, don’t overdo it: Panel cores are par-

  countertops are discussed in chapter 16.

  ticleboard, which can strip if you apply too much

  muscle to a screw. If you use a screw gun, make

  choosing countertops Wisely

  sure it’s a variable-speed model, and take it slow.

  The wide array of countertop colors, materials,

  and details (such as edges and backsplashes),

  give you tens of thousands of combinations to

  choose from. Here’s help narrowing your choices.

  Plastic laminate, a tried-and-true surface (often

  called Formica® after a popular brand), accounts

  for more than two-thirds of all countertop instal-

  lations. Standard laminate is only 1⁄16 in. thick, so

  it is typically glued to a 3⁄4-in. particleboard sub-

  strate to lend rigidity and ensure adequate sup-

  port. Plastic laminate remains so popular

  because it’s tough, stain-resistant, quite economi-

  cal, and available in a great range of colors and

  patterns. There are also extra thick and fire-

  resistant laminates. One disadvantage is that the

  seams can degrade and admit water. And once

  the substrate is water damaged and the laminate

  is lifting, the countertop is beyond repair.

  Postformed plastic laminate tops. Roughly

  half of residential laminate countertops are post-

  formed—in which a shop or factory adheres and

  wraps a single, continuous sheet of laminate to

  a particleboard substrate, creating a seamless

  joint between the counter and backsplash. This

  leak-free joint is the principal reason why most

  kitchens and baths

  371

  countertop choices

  plasTic

  solid

  quarTz

  ceramic

  characTerisTic

  laminaTe

  surface

  composiTe

  Tile

  sTone

  concreTe

  Wood

  durability, scratch resistance  Fair

  excellent*

  excellent

  good

  good†

  good

  Fair‡

  ease of cleaning

  

  excellent

  excellent

  excellent

  Fair§

  excellent

  good

  Fair

  stain resistance

  

  good

  good

  excellent

  Fair

  Fair

  poor

  poor

  Water resistance

  

  good

  excellent

  excellent

  Fair

  good

  good

  poor

  heat resistance

  

  poor

  Fair

  good

  excellent

  excellent

  excellent

  poor

  expense

  

  $

  $$$

  $$ to $$$

  $$

  $$$

  $ to $$

  $$

  * Material scratches, but scratches are easily sanded out.

  † Harder stones (granite) wear well; softer stones (soapstone) scratch and stain easily.

  ‡ Durability depends on type of wood and finish; wood is generally a bad choice near sinks and water.

  § Glazed tiles resist stains, water, and heat, but grout joints deteriorate if not sealed and maintained.

  the BeAUty of templates

  Templates are useful for transferring accurate measure-

  ments to any sheet material or flat surface, whether it’s

  a piece of drywall that needs to be notched beneath an

  exposed stair or a new door that must be fit to an old,

  Templates are most often made by

  out-of-square door frame. When the going gets rough,

  hot-gluing strips of 1⁄8-in.-thick

  the pros make templates. nowhere is this truer than

  plywood (also called doorskin),

  which is rigid enough to keep its

  with granite slabs. often, countertop suppliers creat
e

  shape yet light enough to transport

  templates during the “measure date” described in

  and position on counter stock.

  “ordering countertops” on p. 374.

  The more complex the site conditions or

  cutouts, the more information the template

  contains. This small section notes the type of

  granite, edge bevels, thickness, and location of

  the sink cutout. The template’s back edge

  registers to the window width.

  372 chapter 13

  contractors order postformed laminate tops rath-

  and maintained, and tend to collect crud. Also,

  er than adhering the laminate to the substrate

  irregular tile surfaces can be tricky to seal around

  themselves.

  sinks and splashbacks, so water can seep in and

  If you opt for a postformed top, the installa-

  damage wood substrates.

  tion becomes a good deal simpler. The counter

  natural stone slabs include granite, marble,

  installer’s principal tasks will then be scribing the soapstone, limestone, and slate. Stone is natural-

  top of the backsplash so it fits flush to the wall,

  ly beautiful, but it’s also heavy, hard to work,

  drawing mitered sections together with draw-

  and very expensive. Yet for all its heft, stone is

  bolts, and securing the counter substrate to the

  relatively fragile and must be supported by a

  top of the base cabinet. However, as discussed in

  substrate—usually 3⁄4-in. plywood. Granite, the

  the next section, the first step in fitting counter-

  most popular stone, is available in slabs 3⁄4 in.

  tops is taking careful measurements.

  and 11⁄4 in. thick, up to 5 ft. wide and 10 ft. long.

  Solid-surface countertops began with DuPont’s But because of its great weight, granite is usually

  Corian®, which is still the best-seller in this cate-

  installed in several sections 6 ft. long or less.

  gory. Most brands are polyester or acrylic resins

  Section seams are filled with a caulk that’s color-

  with a mineral filler. Solid-surface countertops

  matched to the granite, so seams are virtually

  have a lot going for them: They’re water- and

  invisible. To create a thicker edge, fabricators

  stain-resistant; nonporous and easy to clean and

  epoxy two layers of stone. When pattern-matched

  thus great for food prep; and leakproof because

  and polished correctly, the seams are almost

  they have seamless, chemically bonded backs-

  invisible.

  P R O T I P

  plashes and integral sinks. Unlike laminates, solid-

 

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